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convergence-mechanical-design-services-electrical-electric-vehicle-EV-robotics-architectur

ELECTRIC VEHICLES

POWER | PROGRESS | PRECISION
 

From blueprint to breakthrough, our expert team is with you every step of the way. Harnessing the power of cutting-edge EV technology, we work collaboratively to bring your vision to life, ensuring seamless execution and excellence throughout the journey.

convergence-mechanical-design-services-electrical-electric-vehicle-EV-robotics-architectur
convergence-mechanical-design-services-electrical-electric-vehicle-EV-robotics-architectur

Electric vehicles represent the vanguard of modern transportation, fusing innovation with sustainability. As you glimpse these cutting-edge designs, delve deeper to discover how our services sculpt the future of mobility, ensuring each journey is not just efficient, but truly electrifying.

01

Mechanical Design and Development

From the foundation of vehicle structures like suspension and chassis to the dynamic capabilities of actuators and sensors, we champion a robust and optimized design. Our expertise doesn't just end at design; we meticulously oversee product introduction and manufacturing, guaranteeing that each mechanical element attains unparalleled refinement.

3D Design

Crafting intricate designs and components for electric vehicles, aquatic units, and robots using advanced Creo and SolidWorks techniques.

Design Analysis & Optimization

Ensuring rigorous thermal, kinematic, and dynamic analysis for optimal electric vehicle designs using Finite Element Techniques.

Component Integration

Integrating regenerative braking, solar power, aerospace-level waterproofing, and ergonomic designs with advanced safety features.

Design Verification

Validating and ensuring the accuracy and quality of our design implementations using 3D Printing, Scanning, and advanced injection molding techniques.

Manufacturing & Production

Ensuring the seamless transition of designs from the drawing board to the production floor to maintain the highest standards of quality and consistency throughout the manufacturing process.

Advanced Material Selection & Tooling

Utilizing advanced composite materials and ensuring optimal durability and efficiency by harnessing techniques such as CNC machining, welding, and fabrication and our sophisticated mold and tool design capabilities.

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Electrical Design and Development

From the intricacies of ruggedized hardware processes to the precision of high-speed digital designs, we emphasize robust circuit simulations, advanced infotainment systems, and diligent architecture management, ensuring each design meets the highest manufacturing standards.

Digital & Circuit Design

Designing using PSpice for circuit simulations and high-speed digital methodologies, ensuring comprehensive hardware document creation.

Control & Communication

Programming motor controllers, monitoring CAN bus activities, and integrating domain controllers for seamless system communication.

Enclosure & Simulation

Engineering custom enclosures through CNC, injection molding, and extrusion processes, ensuring thermal stability through advanced simulations.

Interference & Compliance

Addressing electromagnetic interference using advanced design techniques such as shielding and common mode filtering, ensuring compliance with DO-160G and MIL-STD standards.

Power Systems & Component Selection

Setting up power systems architectures, from initial testing to final production, while selecting components such as BMS, motor controllers, and safety mechanisms.

Testing & Verification

Operating an in-house electronics lab with tools like 4G oscilloscopes and a thermal chamber, ensuring detailed hardware and software interface verification.

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Innovation in Motion

Explore our portfolio of cutting-edge Electric Vehicle projects

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